Precision Die-Cut Solutions for Electrical Isolation and Environmental Sealing
At XINBIXI Technology , we manufacture mission-critical insulation gaskets that protect electronic assemblies from short circuits, moisture, and EMI interference. With over 15 years of die-cutting expertise, here’s how material selection defines performance across industries.
I. Material-Specific Applications & Manufacturing
Applications: Medical equipment (autoclavable), automotive ECUs (vibration resistance), industrial sensors (-40°C to 230°C stability)
XINBIXI Manufacturing: Multi-cavity precision dies with ±0.05mm tolerance; UL 94 V-0 flame rating
Key Advantage: 30% compression set reduction vs. industry standard
2. Polyimide Films
Applications: PCB insulation layers (high dielectric strength), aerospace electronics (radiation resistance), battery separators
XINBIXI Manufacturing: Laser cutting with Class 100 cleanroom processing; 2kV/mm breakdown voltage
Key Advantage: 0.025mm-0.5mm thickness options with custom adhesive backing
3. EPT Rubber Sponges
Applications: EV charging stations (IP67 sealing), control panel gasketing (EMI shielding), outdoor enclosures
XINBIXI Manufacturing: Kiss-cutting technology for complex geometries; 40-80 Shore A hardness
Key Advantage: 0.5mm compression recovery after 10,000 cycles
4. PVC Foam Sheets
Applications: Consumer electronics (cost-effective isolation), display mounting, temporary protective barriers
XINBIXI Manufacturing: Rotary die-cutting with PSA application; RoHS/REACH compliance
Key Advantage: 20% cost reduction for volumes >100k units
II. XINBIXI’s Technical Capabilities
– Precision Cutting: 12 CNC-controlled die-cutting machines (±0.03mm accuracy)
– Material Library: 500+ material grades including Nomex®, Poron®, and custom laminates
– Quality Assurance: 100% automated optical inspection (AOI) for critical dimensions
– Volume Production: 3 million+ monthly output with 15-day standard lead time
III. ROI-Driven Value Proposition
| Parameter | Industry Standard | XBX Solution |
|---|---|---|
| Thickness Tolerance | ±0.15mm | ±0.05mm |
| Minimum Order | 10,000 units | 500 units |
| Prototype Lead Time | 3 weeks | 72 hours |
| UL Certification | Extra cost | Included |
> “Our engineers solve complex isolation challenges – from NASA-spec thermal gaskets to ultra-thin (<0.1mm) flexible circuits. Vertical integration allows zero material waste and 25% faster turnaround than competitors.”
— Joyce Liang, Senior Product Manager
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XBX Technology Co., Ltd.
Global Die-Cut Solutions Provider Since 2008
✓ IATF 16949 Certified ✓ ISO 14001 Compliant