What is a “Rubber＆Sponge Gasket”?

Rubber&Sponge Gasket is a gasket product that combines the properties of rubber and sponge

Rubber material: Rubber is a polymer material with high elasticity, with excellent sealing, wear resistance, oil resistance and chemical resistance. It is commonly used in the manufacture of various seals, including gaskets.

Sponge material: Sponge usually refers to a porous material, which can be natural or man-made. In the rubber industry, sponge rubber refers to vulcanized rubber with a porous structure, which gives it good water absorption, shock absorption and softness.

“Rubber&Sponge Gasket” combines the sealing properties of rubber with the shock absorption and flexibility of sponge to form a washer with a special function.

Features & Benefits of Rubber＆Sponge Gasket Include:

Product Characteristics

Rubber sponge gasket sheet combines the sealing properties of rubber with the shock absorption and flexibility of sponge to form a washer with a special function.

Porous structure (if a sponge component is included), Rubber&Sponge Gasket’s porous structure absorbs and distributes vibration energy, providing additional shock absorption.

High elasticity, Rubber&Sponge Gasket The high elasticity of the rubber material ensures that the gasket can quickly recover under pressure and maintain its sealing effect.

Chemical resistance rubber sponge gasket rubber generally has good chemical resistance, which allows gasket to maintain stable performance in harsh chemical environments.

Adaptability: The softness and adaptability of Rubber&Sponge Gasket gasket allows it to fit tightly to a wide range of irregular surfaces, ensuring a sealing effect.

According to specific needs, Rubber&Sponge Gasket can be customized in different sizes, shapes and materials to meet the needs of different application scenarios.

Product Advantage

The sealing properties of Rubber&Sponge Gasket ensure that the gasket can be tightly fitted to the sealing surface, preventing leakage of liquid, gas or solid particles and improving the safety and reliability of the system.

Rubber&Sponge Gasket By reducing damage to equipment from vibration and shock, gaskets help extend the service life of equipment and reduce maintenance costs.

In some applications, such as piping systems, Rubber&Sponge Gasket’s good sealing performance can reduce energy loss and improve the energy efficiency of the system.

The flexibility and adaptability of rubber sponge gasket make it easy to install and maintain, reducing the difficulty and cost of installation and maintenance.

What Special Features Can Be Incorporated into Rubber＆Sponge Gasket?

Rubber&Sponge Gasket can be designed and manufactured with a variety of special features to meet the needs of different application scenarios.

A metal skeleton or fibre reinforced layer can be added to Rubber&Sponge Gasket to improve its compressive strength, tear strength and wear resistance, ensuring stability and durability under high pressure, high speed or heavy duty conditions.

By adding conductive material or anti-static agent in Rubber&Sponge Gasket, the washer has conductive or anti-static function, which can prevent the accumulation of static electricity or electromagnetic shielding, such as electronic equipment, precision instruments, etc.

The use of flame retardant materials or the addition of flame retardants, so that Rubber&Sponge Gasket gasket in a fire is not easy to burn or burn slowly, and reduce the production of smoke and toxic gases.

BX Panel Rubber＆Sponge Gasket Technical Information

Cutting and Forming

Design drawings: Design and draw detailed cutting drawings according to the specific size, shape and thickness requirements of the gasket.

Cutting molding: Use professional equipment (such as die cutting machine, laser cutting machine, mechanical cutting machine, etc.) to cut the felt material into the desired shape and size according to the requirements of the drawing. This step requires precise control of the cutting speed and force to ensure smooth, burri-free edges of the gasket.

Back adhesive

According to the use of the product environment and requirements, choose the appropriate type of back adhesive,  such as waterproof, temperature resistance, super bonding, etc. We offer 3M, Crown, Soken, Nitto, Sony,  Luxking and other adhesive brands.

What Industries Use Rubber＆Sponge Gasket?

Rubber&Sponge Gasket combines the sealing properties of rubber with the shock absorption and flexibility of sponge, and has a wide range of applications.

Automotive Industry:

In the automotive rubber sponge gasket are widely used in the engine compartment, doors, windows and other parts of the seal and shock absorption. They not only provide good sealing performance to prevent noise and dust from entering the car, but also improve the comfort of the ride through their shock-absorbing properties.

Electronic and Electrical Industry:

In electronic equipment and electrical products, Rubber&Sponge Gasket are often used for damping precision and sealing components to prevent vibration and shock damage to the components. They can also be used for the insulation and fixing of wires to ensure the safety and stability of the circuit.

Construction field:

In the construction industry, Rubber&Sponge Gasket can be used for sealing and sound insulation of pipes, doors and windows. Through their porous structure and good elasticity, they can effectively reduce the transmission of noise and improve the sound insulation performance of buildings.

Aerospace:

The aerospace field has extremely high requirements for materials, and rubber sponge gaskets are widely used in the manufacture of aircraft and rockets because of their excellent sealing properties, high and low temperature resistance and shock absorption. They can be used for sealing and damping of key parts such as engine, fuel tank and cockpit to ensure the safety and reliability of aircraft.

Chemical & Pharmaceutical:

In the pharmaceutical industries, chemical rubber sponge gasket are often used to seal corrosive media. Due to their excellent chemical corrosion resistance, they can maintain a stable sealing effect in harsh chemical environments and prevent media leaks from causing damage to equipment and the environment.

Food and Beverage Processing:

In the food and beverage processing industry, sealing rubber sponge gasket also play an important role. They are used to seal various equipment and pipes to ensure food hygiene and safety. In addition, some food-grade Rubber&Sponge Gasket also have high temperature and oil resistance to meet the needs of specific processes.

Other Industries:

Rubber&Sponge Gasket are also widely used in machinery manufacturing, medical equipment, furniture manufacturing and other fields. In mechanical manufacturing, they can be used for sealing and shock absorption of various mechanical equipment; In medical devices, they can be used for sealing and securing surgical instruments and medical devices; In furniture manufacturing, they can be used to improve the comfort and stability of furniture.